How to miantain the metal chips briquette press machine if it breaks down?

Metal briquette press machines are used to compress and recycle: steel chips, iron chips, copper chips, aluminum chips or other metal powder and shavings. The final  product after compression is like a cylinder with same size but high density. This process helps to make the metal chips and powder recycling much easier, reducing the waste, reduce the transports cost and stock space. Teyun has designed and produced the briquette press machines with many models 125ton, 315ton, 500ton, 630ton, 800ton or 1000ton ect. for over 21 years and has became one of the famous manufacturers in China. 

When using the briquette press machine, it may meet some problems, here are some tips from Teyun for your reference:

1. The feeding conveyor length control potentiometer of the metal briquetting machine is at the zero position. If adjusted clockwise, the strip length will become longer, otherwise it will become shorter; if the tape is in the zero position, the tape will not be output.

2. The metal briquetting machine is threaded incorrectly. Open the right door and thread the wire correctly according to the "Threading Process Method" or the threading diagram marked in the manual.

3. There is some matter in the extension part under the machine. The briquette press machine has been used for a long time and has not been cleaned and maintained in time, resulting in the accumulation of stolen goods in the machine. Therefore, more cleaning and maintenance should be done.

4. The gap between the belt feeding rollers of the metal chips briquette press machine is incorrect. See instructions for gap adjustment. Carefully adjust until the gap between the belt feed rollers is only 0.05~1mm larger than the belt thickness.

5. The PP tape is too thin or the metal briquette is too thick. Please carefully adjust the gap between the feed roller and the return roller according to the method in the manual.

For the above five faults of the metal briquetting machine, the solutions are as follows:

1. Check the hydraulic oil in the machine.

2. Check whether the pressure regulating valve of the machine is loose.

3. Check whether there is any problem with the oil pump in the machine.

To sum up, the rational use of metal chips briquetting machines can extend the service life of the machine, thereby saving costs and increasing revenue. The quality of equipment management has a decisive impact on the quantity, quality, cost and other economic and technical indicators of the company's products. Therefore, it is very important to maintain your briquette press machine. Of course, if you can not fix your problems please contact us we have the professional engineers to help you to solve them.

1. The gantry shear has excellent shearing performance

It adopts high hardness blades and sturdy shear structure, which can easily cope with the shearing needs of different materials. Whether it is thin plate material or thicker metal plate, the gantry shear can stably and quickly complete the shearing task, to ensure that the cutting surface is flat and smooth. Moreover, the shearing speed of the gantry shear can be adjusted according to the needs, so as to meet the processing requirements of different workpieces.

 

2. Gantry shears are characterized by high accuracy

Through advanced CNC technology and precision sensors, the gantry shear can realize precise control of the size and angle of the workpiece. Whether it is straight line shear or curve shear, the gantry shear can maintain a high degree of accuracy and stability. This makes it widely used in industries that require high-precision machining, such as aerospace and automotive manufacturing.

 

3. Gantry shear is easy to operate, easy to learn and master

Its humanized design and friendly interface enables the operator to quickly get started and quickly adjust and control the processing parameters. Moreover, gantry shears are usually equipped with safety protection devices to ensure operator safety and avoid accidents. This simplicity and ease of use provides a convenient way for companies to improve productivity and reduce labor costs.

 

4. Gantry shears also have a large processing range and flexibility

According to different processing needs, gantry shears can be cut in a variety of shapes and sizes. Whether it is straight line cutting, diagonal cutting or shaped cutting, gantry shears are capable of handling. At the same time, the gantry shear can also carry out multiple consecutive cutting and automatic positioning, which greatly improves the production efficiency. This flexible and diverse processing capability makes the gantry shear the ideal choice to adapt to the changing and diversified market demand.

 

What should you pay attention to when buying a baler?

1.What type of the baler you need? Normally, we can divide the baler into two types, one is the scrap metal baler(mainly used for baling the waste metal), another type is the non-ferrous baler(can compress waste paper, plastic bags, iron filings, cloth, woven bags, knitted velvet, hemp, sacks, tops, wool balls, dead silkworms, hops, wheat straw, industrial solid waste, etc). Considering the metarials of the waste you want to recycle to choose the right type of the baler, then you consider the following points:

2. Baler quality, it is very important because it determines the compressing effect and service life. Generally speaking, a high-quality hydraulic baler should have the characteristics of simple structure, compactness, safety and reliability, and should also be easy to operate and maintain.

3. Baler model. A suitable model of the hydraulic baler can increase the daily production, efficiency and also save the cost. So before buying the baler, the customers should to know the following quetsions: ①How much is the capacity for per hour to bale the waste?   @what kind of the materials you want to process, and what's noraml size? Then basing these answers we can recommed the suitable model for the customers. 

4. Power and pressure of the baler. These two factors directly affect compressing efficiency and quality. Generally speaking, the greater the power of the machine, the higher the pressure, and the baling efficiency and quality will increase accordingly. However, this does not mean that we only need to choose high-power and high-pressure machines, because this will also increase the purchase cost and maintenance cost. Therefore, we need to choose the appropriate power and pressure according to actual needs.

5. Finally, what we also need to consider is the price and maintenance cost of the hydraulic baler. Sometimes, expensive balers don't mean the high quality, but the high quality should not cheap. Therefore, the customers should to choose a suitable and high quality baler in their burget. In a long term, a high quality baler can save much maintenance cost and labor cost.

In short, when purchasing a hydraulic baler, customers need to comprehensively consider the type, quality, power, size, price, maintenance cost and other factors of the machine to choose a machine that suits us. At the same time, we also need to pay attention to the operation and maintenance methods of the machine to ensure that the hydraulic baler can operate stably for a long time.

If you are interested to buy a baler, but don't know how to choose a suitable model, please contact us: info@njteyun.com, we can offer you the plan and solutions.

Description of the shredder:

The shredder is the rough shredding equipment which is mainly used in the recycling industry to deal with unprocessed raw materials or corner materials . This shredding process makes the waste scraps into the smaller size and easier to recycle. Because of the strong function of shredding, the shredder almost can destroy everything, the PE bottles, waste metal, used tires, used clothes and ect. So the shredder has a great demand in the markets.

Types of the shredders:

The shredding machine is mainly divided into four categories: single -axis shredder, double -axis shredder, Four-axis shredder and the rough garbage shredder.

1. Single -axis shredder: Structure: Single -knife roller; smaller material after crushing: 30mm*40mm*20mm (evenly), can be used for shredding the paper, wood and crisp materials;

2. Double -axis shredder: Structure: Double -knife roller; crushed particles larger 40mm*140mm*20mm (uneven), which can be used for shredding tires, metals(metal shredding machine), etc.;

3. Four -axis shredder: Structure: Four -knife roller; broken particles after crushing: 30mm*80mm*20mm (evenly), can be used for shredding the polluted soft materials, as well as tires(tires shreddeing machine), etc.;

4. Rough garbage shredder: Structure: Double -knife roller; crushed particles larger 200mm*500mm*200mm (uneven), which can be used for shredding large materials, such as cars(car shell shredding machine) and construction engineering materials;

 

Applications of shredders:

● Shredding the unqualified products into smaller pieces for circulation and reuse.

● Reduce the volume of unprocessed raw materials for mixing with other materials.

● Shredding organic substances to make biofuels.

● Shredding some textile materials to facilitate the reuse of fiber, such as the crushing of the carpet

TEYUN SHREDDER:

Shredders are widely used in the industrial fileds, and always can be matched with other euipment like the tires puller(to process the waste tires), the crusher(waste crush line) ect., also can equipped with the conveyor belt for the better feeding...just tell us your requirments and we offer you a solution plan. You can find us: info@njteyun.com

Teyun has many models of the shredding machine, below are the some popular models parameters for your reference:

Model	Rotation Speed (r/min)	Blade Quantity (pcs)	Power (kw)	Voltage (V)	Feeding size (mm)
TY-600	35	24	11	380	800*600
TY-800	28	30	2*7.5-11	380	800*1000
TY-1000	25	30	2*22	380	1000*1500
TY-1200	22	36	2*22-30	380	1800*1500
TY-1500	18	50	2*37-45	380	1800*2000
TY-2000	12	24	2*55-75	380	1400*2000

Blades maintenance

Why the cutting blades need the maintenance?

The cutting blades play a very important role in the scrap metal shears, no matter the gantry shear, the container shear, the tiger shear orthe alligator shear. Good condition of the cuuting the blades mean the scrap metal shear will have the high cutting force and high production.

How to maintain the cutting blades?

• Before turning on the scrap metal shear, press the smooth chart to request time, fixed -point, and quantitative heat oil. The smooth oil should be cleaned and free of precipitation. Persist in adding an appropriate amount of light oil, insist on cleaning the appearance of the blades, and improve the abrasion resistance of the blades.
• When using the scrap metal shear, it is necessary to operate the scrap metal shear under the guide of the "Operation Regulations on the Operation of Scrap Steel Shear Machines" and correctly use the blades.
• The blades must always insist on cleaning rust -proof oil. Remnant blades should choose a cool and boring central storage. To avoid rust of the blades, apply a layer of anti -rust oil on the blade that was once opened. The boring center ensures that the blade is not rusted.
• Regularly check that the using blades of  the wear status. The blade is severely changed in time and submitted to the appliance supplement.
• 10 minutes before get off work every day, stop scrubbing and clean the blades, and refuel smoothly. It is necessary to insist on cleaning the state. The central center without paint should pay attention to avoid rust, and regularly work for the switch and other quality.

Why Choose TEYUN Hydraulic Scrap Metal Gantry shear?

What is a hydraulic scrap metal gantry shear?

The Hydraulic Gantry shear is also called as the hydraulic guillotine shear(scrap metal gantry shear). The hydraulic gantry shear is usually used for cutting the scrap metal and also the different kinds of the metal plate including the cooper plate, the Nickel plate, the rod material ect.

There are mainly two types of the hydraulic gantry shear. One is the Q15 metal plate gantry shear and another type is the Q91 scrap metal gantry shear.Here is this article we will mainly focus on the Q91 scrap metal gantry shear.

Q91 scrap metal shear is very well-known in the metal recycling industries especially popular in the many huge steel companies and recycling centers. According to the cutting force of the scrap metal gantry shear, TEYUN has the 400ton, 500ton, 630ton, 800ton,1000ton,1250ton, 1500ton or bigger type Q91 gantry shear. Among these types, the 630ton, 800ton and 1000ton are the hot-sale.

What’s the consist of the Q91 scrap metal gantry shear?

The scrap metal gantry shear is consisted of the hydraulic part and the mechanical part.

What’s the working process of the Q91 scrap metal gantry shear?

Put the scrap metal by the grab or the conveyor belt into the feeding chamber, then the hydraulic cylinder will push the scraps metal to the cutting blades place; The cutting blade falls down and cut the scrap metal then push the cutting scraps out.

Why choose the TEYUN hydraulic scrap metal gantry shear?

1. High production: the Q91 scrap metal gantry shear can cut the scrap metal with a large amount in one hour, like the 800ton heavy duty scrap metal shear, its’ hourly capacity is about 18-20ton.

2. Long using life:The cutting blades are made of the H13 material and every pcs of the blade we will test its’ hardness to ensure the blade’s lifetime.

3. Wide range of uses: The hydraulic Gantry shears are widely used for the different scraps of the metal and are very suitable for the steel and recycling companies to choose to recycle the waste metal ect.

4. Easy to Control: TEYUN scrap metal gantry shear with the PLC control(Mitsubishi PLC), it’s very easy for the workers to operate the gantry shear machine.

5. Good after-sale service:TEYUN offers one year warranty after the gantry shear installation and whole line technical support(7*24 hot-line)

Do you know how is the container shear working on? Here we have a 3D video for you to know more about the container shear：

We have many models of the container shear including the 500ton, 630ton, 800ton, 1000ton and even the 1250ton or larger types of container shears. And the 800ton conatiner shear has benn one of the most popular products of TEYUN.

But why the 800ton container shear is so hot? Following are some reasons:

• High production: can up to 15-20ton/h
• Continously feeding: without stop for feeding the scraps
• Suitable for various types of scrap: different types and shapes of scraps can be cutted by the container shear
• Small space: compared with 800ton gantry shear, the 800ton container shear needs less space without the long feeding box
• Good price: compared with the 800ton gantry shear, the 800ton container shear is much cheaper than the gantry shear

Choosing the right bread production line is crucial for bakeries aiming to optimize efficiency, maintain product quality, and meet growing customer demand. The variety of production line options on the market can make the selection process seem daunting, especially with the added complexity of specialized machines such as an Automatic Bagel Forming Machine, Durian Cake Forming Machine, and Shredded Bread Production Line. Here’s a guide to help you select the best equipment for your bakery’s unique needs.

1. Determine Your Bakery’s Production Needs

Before selecting a bread production line, assess your bakery's production volume, product variety, and space limitations. If your focus is on bagels, an Automatic Bagel Forming Machine might be essential for consistent shape and speed. For bakeries specializing in unique products like durian cake, a dedicated Durian Cake Forming Machine will ensure that each cake has the perfect texture and flavor, as well as maintaining uniformity. Additionally, if you’re producing shredded bread, which requires specific handling and shaping, a Shredded Bread Production Line is designed to meet those exact requirements, delivering both efficiency and quality in every batch.

 

2. Focus on Automation and Customization

Automation can significantly reduce labor costs and minimize human error, so choosing a production line with advanced automated capabilities is beneficial. Look for lines that allow for customization to adapt to changing demands or to introduce new products. For instance, a modular production line can incorporate an Automatic Bagel Forming Machine today and easily adapt to add a Durian Cake Forming Machine or Shredded Bread Production Line as your bakery expands its offerings. Flexibility in production lines is key for future growth.

 

3. Ensure Quality and Hygiene Standards

In the food industry, quality and hygiene are non-negotiable. When selecting a bread production line, make sure it meets food safety standards and is easy to clean and maintain. Many high-quality machines, such as those in the Shredded Bread Production Line, are designed with minimal contamination risk and are crafted from materials that are easy to sanitize. Choosing the right equipment will help you consistently produce safe, high-quality bread while meeting regulatory standards.

 

Why Choose the LIMAI Bread Production Line?

LIMAI specializes in providing state-of-the-art bread production lines tailored to meet the unique demands of various bakery products. The LIMAI Bread Production Line stands out for its durability, high-speed performance, and adaptability. Our production lines can incorporate specialized machines like the Automatic Bagel Forming Machine, Durian Cake Forming Machine, and Shredded Bread Production Line, allowing bakeries to expand their product range easily. With LIMAI, you’re not only investing in reliable machinery but also partnering with a company known for its customer support, innovative technology, and commitment to quality. Choose LIMAI to streamline your bakery operations and keep your business ahead of the competition.