Working process of the container shear

Do you know how is the container shear working on? Here we have a 3D video for you to know more about the container shear:



We have many models of the container shear including the 500ton, 630ton, 800ton, 1000ton and even the 1250ton or larger types of container shears. And the 800ton conatiner shear has benn one of the most popular products of TEYUN.

800ton container shear

But why the 800ton container shear is so hot? Following are some reasons:


  • High production: can up to 15-20ton/h
  • Continously feeding: without stop for feeding the scraps
  • Suitable for various types of scrap: different types and shapes of scraps can be cutted by the container shear
  • Small space: compared with 800ton gantry shear, the 800ton container shear needs less space without the long feeding box
  • Good price: compared with the 800ton gantry shear, the 800ton container shear is much cheaper than the gantry shear
800ton container shear


How to Choose the Right Bread Production Line for Your Bakery

Choosing the right bread production line is crucial for bakeries aiming to optimize efficiency, maintain product quality, and meet growing customer demand. The variety of production line options on the market can make the selection process seem daunting, especially with the added complexity of specialized machines such as an Automatic Bagel Forming Machine, Durian Cake Forming Machine, and Shredded Bread Production Line. Here’s a guide to help you select the best equipment for your bakery’s unique needs.

Shredded Bread Production Line

1. Determine Your Bakery’s Production Needs

Before selecting a bread production line, assess your bakery's production volume, product variety, and space limitations. If your focus is on bagels, an Automatic Bagel Forming Machine might be essential for consistent shape and speed. For bakeries specializing in unique products like durian cake, a dedicated Durian Cake Forming Machine will ensure that each cake has the perfect texture and flavor, as well as maintaining uniformity. Additionally, if you’re producing shredded bread, which requires specific handling and shaping, a Shredded Bread Production Line is designed to meet those exact requirements, delivering both efficiency and quality in every batch.

 

2. Focus on Automation and Customization

Automation can significantly reduce labor costs and minimize human error, so choosing a production line with advanced automated capabilities is beneficial. Look for lines that allow for customization to adapt to changing demands or to introduce new products. For instance, a modular production line can incorporate an Automatic Bagel Forming Machine today and easily adapt to add a Durian Cake Forming Machine or Shredded Bread Production Line as your bakery expands its offerings. Flexibility in production lines is key for future growth.

 

3. Ensure Quality and Hygiene Standards

In the food industry, quality and hygiene are non-negotiable. When selecting a bread production line, make sure it meets food safety standards and is easy to clean and maintain. Many high-quality machines, such as those in the Shredded Bread Production Line, are designed with minimal contamination risk and are crafted from materials that are easy to sanitize. Choosing the right equipment will help you consistently produce safe, high-quality bread while meeting regulatory standards.

 

Why Choose the LIMAI Bread Production Line?

LIMAI specializes in providing state-of-the-art bread production lines tailored to meet the unique demands of various bakery products. The LIMAI Bread Production Line stands out for its durability, high-speed performance, and adaptability. Our production lines can incorporate specialized machines like the Automatic Bagel Forming Machine, Durian Cake Forming Machine, and Shredded Bread Production Line, allowing bakeries to expand their product range easily. With LIMAI, you’re not only investing in reliable machinery but also partnering with a company known for its customer support, innovative technology, and commitment to quality. Choose LIMAI to streamline your bakery operations and keep your business ahead of the competition.

What Types of Bread Can Be Made on a Production Line?

Bread production lines have revolutionized the bakery industry, offering automation, precision, and efficiency to meet diverse consumer demands. From traditional flatbreads to gourmet bakery creations, modern production lines can cater to a wide range of bread types. By integrating specialized machinery, bakeries can produce high-quality bread on a large scale, saving time and reducing labor costs.

Automatic Bagel Forming Machine

One popular type of bread that can be produced using automated systems is pita bread. With the help of a pita bread production machine, bakeries can ensure the perfect texture, thickness, and pocket formation in every piece. This machine automates dough flattening, proofing, and baking, ensuring consistent results with minimal human intervention. Whether for traditional pita bread or flavored variations, these machines offer the flexibility to adapt to market needs.

 

Another specialty bread that benefits from production line automation is bagels. Bagels require a unique shaping process to achieve their signature ring form and chewy texture. The automatic bagel forming machine streamlines this process, automating dough portioning, shaping, and proofing while maintaining consistency across batches. This machine is particularly useful for bakeries looking to scale up production without compromising on quality.

 

Sweet and savory buns are another popular category that bread production lines handle with ease. For instance, the Kaya Bun Bread Production Line is designed specifically for producing soft and flavorful kaya buns. This line integrates dough mixing, portioning, filling, shaping, and baking into one seamless process. The result is a perfectly crafted bun with consistent filling distribution, ideal for satisfying both local and international markets.

 

Production lines are not limited to these specific bread types—they can also produce baguettes, sandwich bread, sourdough, brioche, and more. The versatility of these systems lies in their ability to adapt to different recipes and baking techniques. By leveraging advanced machinery, bakeries can diversify their offerings and meet the growing demand for specialty and artisan bread products.

 

When it comes to choosing a reliable production line, the LM Bread Production Line stands out for its superior performance and customization options. It offers advanced automation, high-speed production, and the flexibility to handle a variety of bread types. LM’s solutions are designed to meet the needs of modern bakeries, providing efficient operation, durable machinery, and excellent after-sales support.

 

Bread production lines are essential for scaling up bakery operations and meeting diverse customer preferences. With specialized machines like the pita bread production machine, automatic bagel forming machine, and Kaya Bun Bread Production Line, bakeries can produce high-quality bread with ease. By investing in the LM Bread Production Line, businesses can unlock new opportunities, boost efficiency, and stay ahead in the competitive bakery industry.

Why Your Bakery Needs a High-Performance Bread Production Line This Thanksgiving?

Thanksgiving is a time for family, feasts, and the sharing of delicious meals. For bakeries, this season presents a unique opportunity to showcase their products, especially when it comes to festive bread and pastries. Whether it’s pumpkin bread, layered cakes, or freshly sliced cake loaves, having the right production line in place can make all the difference in meeting the high demand. This Thanksgiving, here’s why investing in a high-performance bread production line can elevate your bakery’s offerings and ensure smooth operations.

Automatic Sliced Cake Production Equipment

Enhancing Efficiency with Advanced Equipment

 

The key to running a successful bakery during busy seasons like Thanksgiving lies in efficiency. An automatic sliced cake production equipment allows bakeries to produce perfectly sliced cakes at scale, eliminating the need for manual labor and reducing errors. With its ability to slice cakes with precision, bakeries can cater to large volumes of orders without sacrificing quality. This technology ensures that each slice is consistent, making your cakes more presentable and appealing to customers.

 

For bakeries offering seasonal products like pumpkin bread, an automated pumpkin bread manufacturing line is essential. These lines can streamline the entire process, from mixing and proofing to baking and cooling. With automation, bakers can produce a variety of pumpkin bread flavors and textures, meeting the growing demand while maintaining the consistency and high quality that customers expect. By optimizing production, bakeries can focus more on marketing and customer service, rather than worrying about labor-intensive processes.

 

Creating Stunning Layered Cakes with Precision

 

Layered cakes, such as mille-feuille or traditional Thanksgiving cakes, are a bakery favorite. However, the precision required to create a beautiful layered cake can be challenging without the right equipment. Investing in layered cake production equipment ensures that each cake is perfectly constructed, with even layers and precise decorations. This not only enhances the visual appeal but also improves the overall texture and flavor of the cake. By using automated equipment, bakeries can quickly and efficiently produce these intricate cakes, catering to customers who seek indulgent, high-quality desserts for their holiday gatherings.

 

LIMAI Bread Production Line: The Perfect Solution for Your Bakery

 

When it comes to bakery production lines, the LIMAI Bread Production Line stands out for its reliability and performance. Designed with state-of-the-art technology, LIMAI offers solutions that can handle large volumes of bread, cakes, and pastries with minimal human intervention. Whether you're baking pumpkin bread, slicing cakes, or creating layered desserts, LIMAI's equipment guarantees consistency, speed, and efficiency.

 

LIMAI's bread production line is also known for its flexibility. It can be customized to meet the specific needs of your bakery, whether you specialize in seasonal products like Thanksgiving treats or year-round bestsellers. With an emphasis on high-quality materials and advanced engineering, LIMAI ensures that your bakery stays ahead of the competition, even during the busiest seasons.

 

This Thanksgiving, equip your bakery with the right tools to thrive. With LIMAI’s high-performance production lines, you can keep up with demand, reduce labor costs, and improve product quality, all while creating delicious holiday treats that your customers will love.

Enhancing the Intelligence of Block Bottom Valve Bag Making Machines The Unique Advantages of AI Vision Inspection Technology

In the modern packaging industry, block bottom valve bag machines play a crucial role in the production process, serving as the core equipment for producing packaging bags. With the advancement of technology, block bottom valve bag machine technology has continually evolved, transitioning from traditional manual inspection to today’s intelligent vision inspection, making the entire bag making process more efficient and precise. Compared to traditional methods that rely on manual labor, AI vision inspection systems offer significant advantages in terms of automation, accuracy, and real-time performance, making them an important innovation in the bag making machine sector. This article will provide a detailed comparative analysis of the significant advantages of our AI vision inspection technology in defect detection.

 

I. Traditional Defect Detection Methods in Block Bottom Valve Bag Making Machines

In traditional block bottom valve bag machines, many devices use a scrap removal mechanism based on sensors and labels. For example, European brands such as Strarlinger and W&H typically require manual labeling of bags during the production process. The bags are marked with specific labels, and the sensors then detect the presence of these labels to identify defective bags. The working principle of this method is as follows:

 

Manual Labeling: Before production, operators need to manually mark each batch of bags, usually by applying specific colored, shaped, or patterned labels.

Sensor Recognition: The bagging machine is equipped with sensors that scan the label positions to check for defects. When the sensor detects a missing or mispositioned label, the machine automatically discards the defective bags.

Frequent Human Intervention: The entire process relies heavily on the accuracy and consistency of the manually applied labels. Any errors in labeling may result in inaccurate defect identification, affecting both production efficiency and product quality.

While this traditional detection method is simple, it has notable drawbacks, particularly in terms of detection precision, human involvement, and production efficiency.

 

II. Advantages of AI Vision Inspection Technology

In contrast to traditional scrap removal mechanisms, Gachn Group's block bottom valve bag making machines employ AI vision inspection systems, which use high-speed cameras and deep learning algorithms to precisely detect various defects in bags without the need for pre-applied manual labels. The specific advantages of this technology include:

 

1. No Need for Manual Labels, Precise Automatic Detection AI vision inspection technology eliminates the need for manually applied labels on bags. Instead, it uses high-definition cameras and AI algorithms to scan the surface of the bags in real-time and analyze the image data. This method enables the system to directly identify fabric roll defects, bag making process defects, and printing defects, such as misprinted positions, and fabric flaws.

· No Labeling Required: There is no need for manual labeling on each packaging bag, reducing human error and inconsistencies in the labeling process.

· High Efficiency and Precision: AI algorithms can identify subtle defects with extremely high scanning precision, detecting even the smallest flaws that traditional methods may miss.

 

2. Fully Automated Inspection, Significantly Reducing Human Intervention Traditional block bottom valve bag making machines rely on manual labeling and sensor detection, which inevitably requires significant human intervention. In contrast, the AI vision inspection system fully automates the inspection process through intelligent image recognition and analysis. This eliminates the need for manual involvement and significantly reduces human errors and operational complexity.

Lower Labor Costs: Since the AI vision system automatically performs inspection tasks, it reduces the labor intensity and costs associated with manual operations.

Improved Production Efficiency: Automation in defect detection means the time spent on inspection within each production cycle is significantly reduced, enhancing overall production efficiency and minimizing downtime.

 

3. Multi-dimensional Detection Capabilities, Covering More Defects AI vision inspection technology offers comprehensive, multi-dimensional defect detection for various stages of the bag making process, including fabric roll defects, printing defects, and bag shape defects. This extensive coverage is unmatched by traditional label-based detection systems.

•  Fabric Roll Defect Detection: High-speed cameras quickly capture fabric roll defects such as tears, holes, seams, and stains, with no need for manual intervention.

Bag Making Process Defect Detection: During the bag forming process, the AI vision system can promptly detect issues such as shape deviations, bottom patch misalignment during heat sealing, folds, and uneven openings.

Printing Defect Detection: For printing quality, the AI vision system can accurately detect printing misalignment, defects, and other issues, ensuring that every bag meets high-quality standards.

 

4. Real-time Feedback and Adjustment, Optimizing the Production Process AI vision inspection systems not only detect defects efficiently but also provide real-time feedback, offering dynamic suggestions for adjustments to the block bottom valve bag making machine's production process. For example, when a particular defect occurs frequently, the system can issue an alert to inform operators to inspect the equipment or adjust production parameters, thereby preventing large-scale defective products from being produced.

•  Real-time Data Feedback: Defect data from each production stage is fed back to the system, providing detailed reports on the production status.

•  Optimized Production Decisions: Based on real-time feedback, operators can make timely adjustments during the production process, further optimizing production efficiency and product quality.

 

5. Intelligent Learning and Self-Optimization In addition to performing inspection tasks, AI vision inspection systems have the ability to learn and optimize themselves. As the system is used over time, the AI algorithms continuously adjust and improve based on real production data, enhancing detection accuracy and efficiency.

Deep Learning Algorithms: The AI system constantly improves its defect recognition capabilities through deep learning, becoming more accurate as production data accumulates.

High Adaptability: Whether it's changes in fabric types or adjustments in production processes, the AI vision system can quickly adapt and maintain high operational efficiency.

 

III. Conclusion

In conclusion, Gachn Group's AI vision inspection technology offers significant advantages over traditional scrap removal mechanisms, with features such as no need for manual labels, fully automated inspection, high precision, real-time feedback, and self-optimization. As intelligent technology continues to develop, AI vision inspection systems will become an essential core technology in the bagging machine industry, helping businesses improve production efficiency, reduce costs, and enhance product quality, ultimately achieving an intelligent upgrade of the packaging production process.

 

The introduction of AI vision inspection technology not only provides a new solution for the intelligent transformation of the packaging industry but also drives the entire industry toward higher standards, creating superior packaging products.

 

Introduction To PP Square Bottom Valve Bags And New Investment Opportunities

1. Overview and Development of PP Square Bottom Valve Bags

 

PP square bottom valve bags are high-strength composite woven bags made primarily from polypropylene (PP) through a unique heat-sealing process. Developed by Austria’s Starlinger company in the 1990s, these bags quickly gained popularity in industries like cement, fertilizer, and animal feed due to their eco-friendliness, lightweight design, durability, and cost-effectiveness.

Traditional cement and powder packaging typically used paper or plastic bags, which often faced issues like insufficient strength, poor resistance to damage, and inadequate moisture-proofing. PP square bottom valve bags address these shortcomings with innovative production techniques and material improvements, making them a globally recognized packaging solution.

Gachn Group's PP square bottom valve bag-making machines stand out for their advanced technology and production efficiency. Fully automated, these machines handle everything from cutting woven fabrics to outputting finished bags in a single streamlined process, ensuring high productivity and consistent quality.

 

2. Types of PP Square Bottom Bags

 

Based on design, functionality, and application, PP square bottom bags can be categorized into the following:

 

01. Valve Bags

Equipped with automatic sealing valves, suitable for automated filling equipment.

Micro-perforated surfaces allow air to escape quickly, preventing powder leakage.

Ideal for products with high flowability or requiring efficient filling, such as cement, gypsum powder, and chemical powders.

By valve type:

    ♦ Long-valve bags: Feature extended valve openings for applications requiring additional sealing or specific filling equipment.

    ♦ Short-valve bags: Designed for quick and efficient industrial filling processes.

By material:

   ♦ PP Woven Valve Bags: Made of polypropylene fibers, offering high mechanical strength and water resistance. Laminated options enhance moisture-proof performance.

   ♦ BOPP Valve Bags: Coated with high-gloss BOPP film, providing superior waterproof and dustproof properties, along with high-definition printing for branded packaging. Common in fertilizers, animal feed, and food products requiring high visibility.

   ♦ Paper-Plastic Composite Valve Bags: Comprising an outer layer of PP woven fabric and inner kraft paper, they combine high strength and water resistance, making them ideal for transporting building materials in humid regions.

02. Open-Top PP Square Bottom Bags

Feature an open-top design for manual or machine sealing, catering to diverse packaging needs.

Commonly used in fertilizers, animal feed, food products, and industrial raw materials.

The square-bottom design ensures stable stacking and easy transportation, making them suitable for high-capacity products like 40-50 kg of cement or mortar.

03. Hand-Carry PP Square Bottom Bags

Open-top design with integrated handles, making them reusable as durable shopping bags.

 

3. Applications of PP Square Bottom Valve Bags

 

Thanks to their exceptional performance, PP square bottom valve bags are widely used in various industries:

01. Construction Materials

   ♦ Packaging for cement, mortar, gypsum, and other powder or granular materials.

   ♦ Square-bottom design aids stacking and transport, with excellent resistance to damage.

02. Agriculture and Chemicals

   ♦ Packaging for fertilizers, pesticides, seeds, and animal feed.

   ♦ Offers moisture resistance and long-term preservation, ensuring product quality.

03. Food Industry

   ♦ Used for flour, rice, cornmeal, and similar products.

   ♦ Made with food-grade materials and breathable designs to ensure hygiene and safety.

04. Industrial Raw Materials and Other Applications

   ♦ Includes packaging for minerals, plastic pellets, and composite materials.

   ♦ Provides reliable protection and high compression resistance.

 

4. Advantages of PP Square Bottom Valve Bags

 

01. High Strength and Durability: Made from polypropylene materials with heat-sealing technology, these bags exhibit excellent tensile strength and abrasion resistance, ideal for heavy loads and harsh transportation conditions.

02.Superior Moisture Resistance: The heat-sealed and micro-perforated design makes the bags both waterproof and capable of venting air during filling, preventing pressure-related damage.

03. Eco-Friendly: Produced without adhesives, the materials are 100% recyclable, minimizing environmental impact.

04. Automation-Friendly: Designed specifically for automated filling equipment, improving production efficiency and reducing labor costs.

05.Brand Promotion: BOPP bags support high-definition color printing, making them a top choice for branding and market differentiation.

 

5. PP Square Bottom Valve Bag-Making Machines: Driving Efficiency

 

Gachn Group’s PP square bottom valve bag-making machines are essential for producing these innovative bags. Their automated and precise production processes offer significant benefits:

01.Fully Automated Production: Integrates cutting, forming, heat-sealing, and outputting into a single production line, drastically reducing labor requirements.

02.High Productivity: A single production line can produce tens of millions of bags annually, meeting large-scale market demands effortlessly.

03.Stability and Consistency: Advanced heat-sealing and material handling systems ensure every bag meets international quality standards, with minimal defects.

04.Energy Efficiency and Eco-Friendliness: Optimized energy use reduces consumption by over 30% compared to traditional processes, while adhesive-free production supports sustainability goals.

05.Versatility: Capable of producing various bag types (valve bags, open-top square bottom bags, hand-carry bags) with quick configuration changes to meet diverse market demands.

 

6. Investment Analysis for PP Square Bottom Valve Bags

 

01. Strong Market Demand and Profit Potential:

The global demand for high-strength, eco-friendly packaging continues to grow, especially in cement, fertilizer, and food industries.

PP square bottom valve bags offer high added value and unique technical advantages, ensuring investors a competitive edge.

02. Reduced Operational and Logistics Costs:

Compared to traditional paper or plastic bags, these bags are lighter, more durable, and less prone to damage, reducing transportation and storage losses.

Optimized packaging costs translate to greater profit margins.

03. High Production Efficiency:

Gachn Group’s automated production lines can produce millions of bags annually, meeting large-scale demand with ease.

Low per-unit production costs provide significant economies of scale.

04. Brand Value Enhancement:

High-quality BOPP bags with vibrant printing enhance brand recognition and enable market differentiation, attracting more customers.

05. Short Payback Period and High ROI:

With strong demand in industries like cement, fertilizer, and animal feed, PP square bottom valve bags typically yield higher profit margins than conventional packaging.

Most investments can achieve payback within 2-3 years.

 

7. Future Trends

 

AI Visual Inspection and Waste Removal: Integrating AI technology to automatically detect and remove defective bags, reducing costs    and improving efficiency.

Eco-Friendly Material Upgrades: Developing biodegradable high-performance materials to align with green economy goals.

Expanded Applications: Exploring opportunities in food, pharmaceuticals, and high-end industrial sectors to broaden market reach.

 

Conclusion

 

With superior performance, diverse product types, and extensive applications, PP square bottom valve bags have become a preferred packaging solution in modern industry and commerce.

Gachn Group’s fully automated PP square bottom valve bag-making machines provide unmatched efficiency and quality, making them an ideal choice for industry investors. By investing in PP square bottom valve bag production, businesses can meet market demands for high-quality packaging, achieve economies of scale, and capitalize on environmentally sustainable and differentiated solutions to gain a stronger foothold in the global packaging market.

Advantage of UV flatbed printer

Nowadays, the application of UV flatbed printer always tackles all the fields of our daily life from the signs in the mall, outdoor advertising display to the business card and little gifts. We can see them everywhere. Comparing with the traditional printer method, the UV flatbed printer has great advantage as following:

1, UV flatbed printer is more widely used due to the choice for materials. The soft and flexible material like light film, carpet, leather,canvas, hard ones like glass, wooden craft, photo frame, door, ceiling, wood, acrylic board, aluminum plate, corrugated paper, ceramic tile, plexiglass, metal and so on. It is also suitable for the different shells for mobile phone,camera, music player, bluetooth headset, refrigerator and laptop etc.

2, The printing process is environmentally without the sewage and noise. It is controlled by computer and use the ink on-demand no need water.

3, sinodigitech UV flatbed printer could meet the personalized demands. The engineer design the picture through the computer and make the change any time. And then the design in computer is the same with the finished products after printing, no waste and repeat to product. Moreover, the image is very precious and clear with high artistic, especially for photography and painting pattern.

4, The using of UV flatbed printer is more economically and efficiently. It is equipped with advanced technologies of accurate location and zero rejection to make the image once time with photo effect. It saves the cost and labor greatly with quick delivery time. No need to typeset, no need sample first.

UV flatbed printer

 

What is the automatic bending Angle measurement system of CNC bending machine?

The accurl automatic bending Angle measurement system of CNC bending machine is a system used to measure and adjust the bending Angle of CNC bending machine. It usually consists of sensors, data acquisition devices, control systems and display devices.

 

The sensor is usually an Angle sensor installed on a CNC bending machine to measure the Angle change during the bending process in real time. These sensors can be photoelectric sensors, laser sensors or displacement sensors, etc., which can accurately detect the bending Angle of the workpiece.

 

The data acquisition device is responsible for receiving the Angle data measured by the sensor and transmitting it to the control system for processing and analysis. These data acquisition devices usually output measurement results in the form of digital signals.

 

The control system is the core of the whole automatic bending Angle measurement system, which is responsible for receiving and processing the measured Angle data, and comparing and adjusting based on the preset bending parameters. The control system usually adopts microprocessor or embedded system to realize automatic control and adjustment.

cnc-press-brake

Display devices are used to present measurement results to operators or engineers in an intuitive manner. Common display devices include liquid crystal displays or computer screens that display measured Angle values, graphical representations, or other relevant information to help the operator make immediate judgments and adjustments.

 

Through the automatic bending Angle measurement system of the CNC bending machine, the operator can monitor the bending Angle of the workpiece in real time, accurately control and adjust the working parameters of the CNC bending machine to meet the precise processing requirements, improve production efficiency and product quality. This kind of automation system can greatly simplify the operation process, reduce the human error, and improve the production efficiency and precision.

Welcome to consult more bending machine related knowledge!

What is a Tiger Shear?

Scrap metal tiger shears can be used to shear various forms of cold steel and scrap metal. The shear is small in size, light in weight and has a large shearing section. Therefore, it is widely used in various recycling companies, scrap steel plants, and smelting and casting companies. The equipment is easy to install and operate, which can help users save a lot of time.

The length of the blades and the pressure generated during work of different models are different. We will recommend the appropriate type of shear according to the specific situation of the customer.

 

Structure

Hydraulic shears are usually composed of the following parts: generally including operating table, oil cylinder, pipe, oil tank, spindle, scissors, etc.

Main frame: This part can provide support and stability for the installation of other components.

Shearing edge: A blade made of high-strength material is used to cut metal materials.

Power supply system: Including motors, hydraulic systems, etc., to provide strong power and shearing pressure.

Control system: This system is used to control the operation and parameter adjustment of tiger head shears.

Scope of use of scrap metal shears

Hydraulic shears are used to shear fixed length, shear heads, shear tails, shear edges, shear test pieces, and remove local defects of rolled pieces.

 

Field of use:

Metal processing industry: Scrap metal shears are used to shear metal sheets, metal pipes, metal profiles, etc. to meet various processing needs.

Scrap recycling industry: It can be used to shear various scrap metals.

Automobile manufacturing industry: Plate shears can shear auto parts, scrapped vehicles, etc. to achieve waste treatment and recycling.

Railway and bridge construction: This machine can shear rails, steel bars, etc. to meet the metal processing needs in railway and bridge construction.

 

Comparison between tiger shearing machine and gantry shearing machine

1. Gantry shear has the characteristics of large size, high price and large footprint. In terms of working principle, gantry shearing machine is generally used for processing heavy scrap steel. He can handle heavy metal waste and is suitable for large metal processing plants.

2. Tiger head shears have the advantages of high pressure, small size, wide processing range and easy movement. Therefore, tiger head shears can handle general small and medium-sized metal scraps.

Innovative solutions for ABS and PS purification

ABS (Acrylonitrile Butadiene Styrene) and PS (Polystyrene) are the most widely used plastics in the appliance manufacturing industry.ABS is widely used in the housings and internal components of appliances such as refrigerators, washing machines and televisions, and in toy materials due to its excellent toughness, impact resistance, and excellent machinability.PS has become an ideal choice for the housings of many products due to its light weight, transparency, and good moldability. PS is the ideal choice for many product housings due to its light weight, transparency and good moldability.

 

With their unique properties, these two plastics have become indispensable and important materials in the manufacture of home appliances, providing a strong guarantee for the durability and aesthetics of the products. At the same time, with the increasing awareness of environmental protection, the waste home appliance recycling industry is gradually exploring the recycling and reuse of these plastics to promote sustainable development.

ABS and PS sorting difficulties when these appliances are retired from service, their road to recycling is full of challenges. Similar physical properties, complex mixing state, so that the sorting has become extremely difficult, but also hinder the recycling of resources.

 

Similar physical properties ABS and PS are extremely similar in appearance and texture, and both have good molding and impact resistance. This similarity makes it difficult to quickly identify and accurately categorize them during manual sorting or preliminary mechanical sorting.

Recycling mixing problems In the appliance recycling process, mixed plastics of ABS and PS have insignificant differences in IR spectral recognition, increasing the complexity of sorting. Other materials mixed in the recycling process also interfere with the sorting process.

Plastic colour sorting machines

Technological limitations although advanced technologies such as optical sorting are being gradually applied, the sorting accuracy of many manufacturers' equipment is still low, which limits the popularization of the technology and makes the sorting purity in the recycling process face troubles.

 

Our newest polymer sorter, is another brand new addition to the GIMAX miscellaneous materials purification family, bringing together cutting-edge technology and innovative design to change the rules of the game in the recycling and purification of ABS and PS plastics! This polymer colour sorter is able to accurately identify the micro-differences between ABS and PS plastic materials. After the identification is completed, by driving the high-speed spray valve, the two materials are accurately separated, and the accuracy of the purified product is as high as 99.9%.